Redline Automation provides PLC programming, controls integration, commissioning, troubleshooting, and control system modernization for operating industrial facilities. Our work is approached with safety, disciplined planning, clear communication, and long-term system reliability in mind.
Six areas of work. Most projects touch more than one of them.
New control logic and revisions to existing programs, written to be readable by the next person who opens it.
Operator screens built around how the equipment actually runs, so the information people need is on the screen they are already looking at.
Getting mixed-vendor equipment, meters, and skids talking to one control system and reporting the same numbers.
Point-by-point verification before equipment runs, and on-site support through the first days of operation.
Finding the actual cause of a control problem, including the intermittent ones that clear before anyone gets to site.
Moving obsolete or unsupported control systems forward while keeping the facility running.
Most of our work happens on equipment that is already in service. That shapes how we plan, what we touch, and what we hand back.
Site orientation, permits, and hazard review come before work starts. We follow the facility's procedures rather than working around them.
Programs are backed up before changes, revisions are tracked, and modifications are reviewed with the people responsible for the equipment.
Logic is proven against real process conditions, not only on the bench. What works in simulation still has to hold up at 2 a.m. in the field.
Register maps, tag lists, revision notes, and as-built records are turned over so your team is not dependent on us to understand the system.
Equipment our partners have configured, commissioned, or troubleshot in operating facilities.
Working with a platform not listed here? Send us the details and we will tell you straight whether it is something we can support.
The same four steps apply whether the job is a single loop or a full control system replacement. The depth changes; the order does not.
We review the existing system, drawings, and history, and talk with the people who run the equipment. Scope gets defined against what is actually installed.
Work is sequenced around production, permits, and shutdown windows. Backups, rollback steps, and testing methods are agreed on before anything changes.
Changes are made and checked in controlled steps, with site personnel kept current on what is in service and what is not.
Loops, interlocks, and sequences are tested against the intended operation, and documentation is turned over so the result is repeatable without us.
Tell us about your system, facility, or project. Redline Automation will review the information and help determine the appropriate next step.